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100 Ton Welding Rotator Motorized Mobile Assembly Fit Up Rotator Assisted Welding

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100 Ton Welding Rotator Motorized Mobile Assembly Fit Up Rotator Assisted Welding

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Brand Name :	OTA
Model Number :	GK
Certification :	CE, ISO
Payment Terms :	L/C, T/T
Supply Ability :	100SETS/MONTH
Delivery Time :	10-15 DAYS

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100 Ton Welding Rotator Motorized Mobile Assembly Fit Up Rotator Assisted Welding

Product Description

The fit-up rotator consists of a set of hydraulic lifting rotator (2 units)and a set of travelling welding rotator (2 units).The four cylinders of the hydraulic lifting rotator are used to telescopically control the distance between the centers of the four rollers,to change the upper tower displacement in the height direction and the horizontal direction,so as to completely fit with the tower placed on the traveling welding rotator,and the rotation of the traveling welding rotator drives the rotation of the two towers sections,so that the tower group is completed synchronously fit.The welding is completed on the automatic welding equipment to complete the pair welding of the entire tower body.

Below are the relevant parameters for different models

Model	Max loading(kg)	Applied job dia(mm)	Roller dia &width(mm)	Wheel linear speed(mm/min)
GK-20-F	2000	θ1500-4000	θ350*150	100-1000mm/min
GK-40-F	4000	θ2000-4500	θ400*160	100-1000mm/min
GK-60-F	60000	θ2500-5000	θ450*180	100-1000mm/min
GK-80-F	80000	θ2800-5500	θ500*200	100-1000mm/min
GK-100-F	100000	θ3000-6500	θ500*220	100-1000mm/min

Operating Methods

The growing line is composed by one set of fix type hydraulic fit-up rotator and one set of movable adjustable rotator.
The wind tower body is fit-up and welded at this working station. The first section is placed on the adjustable rotator, the second is put on the hydraulic fit up rotator. After align the two section, by adjusting fit up rotator, spot welding is done by rotate the adjustable rotator. The manipulator complete outside and inside circular welding after fit up. Steps by steps, the sections is connected and grow to the whole line, until the last section with flange is welded.

1st step, put the section with flange on one set of rotator
2nd step, put the second section on the fit up rotator, do spot welding by adjust the fit up rotator.
3rd, Welding manipulator finish inside circular welding.
4th, move the adjustable rotator to pull the section backward.
5th , put the third section on the fit up rotator.
6th, do spot welding by adjusting the fit up rotator.
7th , welding manipulator finish inside circular welding.
8th , the adjustable rotator move backwards together with the tower body.
9th, put the fourth section on fit up rotator
10th, spot welding done by adjusting fit up rotator
11th, welding manipulator finish inside circular welding.Repeat above steps until the last section with flange is fit up.
12th , the movable manipulator do all outside circular welding.

Put The Second Section On The Fit Up Rotator, Do Spot Welding By Adjust The Fit Up Rotator.
Do Spot Welding By Adjusting The Fit Up Rotator.
Spot Welding Done By Adjusting Fit Up Rotator

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