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Brand Name : | OTA |
Certification : | CE, ISO |
Delivery Time : | 10-15 DAYS |
Payment Terms : | L/C, T/T |
Supply Ability : | 100SETS/MONTH |
Conventional tank welding rotator can be matched to the different work piece diameter through reserved screw hole or shift bolts to adjust roller center distance. According to the requirements, we provide PU rollers or Steel rollers for selection. PU provide good friction when rotation, while Steel rollers resist aging very well. The rotator is used mainly for welding, polishing, and assembling etc, By combined working with other equipment, the machine can realize the tank being assembled and welded. We also design and work out solutions on the users' requirements.
Widely Applications in:
- Chemicals & petrochemicals industry
- Boiler industry
- Storage tank fabrication
- Pipe industry
- For Welding, Painting, Blasting, Assembly etc
The adjustable roller frame has multiple functions, mainly
including the following points:
1. **Welding speed adjustment**: The adjustable roller frame
realizes stepless speed change and synchronous operation through
the combination of motor and reducer, so that the rotation speed of
the welding workpiece can be adjusted as needed to meet different
welding needs.
2. **Adapt to workpieces of different diameters**: The adjustable
roller frame adopts reserved screw holes or screws and other
mechanisms to adjust the center distance of the roller to adapt to
workpieces of different diameters. This flexibility enables the
adjustable roller frame to be widely used in welding, polishing,
rubber lining and assembly processes of various cylindrical
barrels.
3. **Multiple driving modes**: The driving modes of the adjustable
roller frame include cycloidal pinwheel reducer and worm gear
reducer, which provide stable and reliable power to ensure the
stable operation of the roller frame.
4. **Linkage control with other equipment**: The adjustable roller
frame can be linked with other equipment such as welding
manipulators, welding power supplies, etc., so as to achieve
efficient welding processing of internal and external longitudinal
seams and internal and external circumferential seams of
workpieces.
5. **Wide range of industry applications**: Adjustable roller racks
are widely used in wind power, pressure vessels, petrochemicals,
pipelines, steel structures, boilers, shipbuilding, surfacing and
repair industries. Their flexibility and efficiency enable these
industries to better complete the processing tasks of various
cylindrical barrels.
In summary, the adjustable roller rack has the functions of welding
speed adjustment, adaptability to workpieces of different
diameters, multiple driving modes, linkage control with other
equipment and wide range of industry applications. It is an
efficient and reliable welding auxiliary equipment.
As an auxiliary equipment for welding, the adjustable roller frame
has the following advantages:
1. **Strong applicability**: The adjustable roller frame can be
combined arbitrarily according to the weight and length of the
weldment, and is flexible and convenient to use. At the same time,
by adjusting the center distance of the roller, it can adapt to
weldments of different diameters to ensure that the cylindrical
weldment is placed smoothly.
2. **Easy to operate**: The adjustable roller frame is easy to
operate and can be adjusted by manual screw rod, manual bolt
displacement or electric slide displacement, so that the roller can
be accurately positioned to the required position.
3. **Good stability**: The roller frame is designed with a steel
wheel wrapped in rubber. This combined roller has a smooth
transmission and high friction, which can ensure the stability and
balance of the workpiece during welding, reduce shaking and offset,
and improve welding quality.
4. **Stepless speed regulation**: It is driven by a
thyristor-powered DC motor, which can achieve stepless speed
regulation, a wide welding speed range, and stable speed, which can
meet the needs of different welding processes.
5. **Improving welding safety and sanitation**: The adjustable
roller frame applies pressure during the welding process and does
not require filling materials. It is suitable for a variety of
pressure welding methods, such as diffusion welding, high-frequency
welding and cold pressure welding. These welding methods do not
have a melting process, so there is no problem of burning
beneficial alloy elements such as melting welding, thereby
improving welding safety and sanitation.
6. **Improving work efficiency**: The adjustable roller frame can
be used with automatic welding equipment to achieve automatic
welding, greatly reducing labor intensity and improving work
efficiency.
7. **Small wheel pressure on the workpiece**: The design of the
roller frame makes the wheel pressure on the workpiece small, which
can avoid cold work hardening on the working surface and extend the
service life of the workpiece.
In summary, the adjustable roller frame has a wide range of
application prospects in the field of welding. Its advantages
include strong applicability, simple operation, good stability,
stepless speed regulation, improved welding safety and sanitation,
improved work efficiency and small wheel pressure on the workpiece.
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